K factor a critical parameter in Fuel System nozzle finishing.
As a supplier of fuel nozzles for next generation engines and components, you’re aware of the increasing emphasis to decrease fuel consumption and emissions through the increase of injection system pressures. The goal being to achieve a greater atomization of the fuel as it enters the engine. (more…)
Enhanced Finishing Solution for metal 3D printed components
Additive Manufacturing
There is extreme interest revolving around Additive Manufacturing. Fully functioning cars were produced using Additive Manufacturing techniques during the 2016 IMTS Show in Chicago – demonstrating the process benefits of the AM Technology.
Additive manufacturing (known also under DLMS; SLM; AM, ALM, 3D Printing) is a process of building parts and components layer by layer, connecting powder particles via an energy source. (more…)
New Thermal Deburring Machine by Extrude Hone
New thermal deburring machine. Extrude Hone brings – the T350 and T450 thermal deburring machines to provide quick reliable solution for complete and simultaneous removal of internal and external burrs.
The challenges:
- To have reliable hydraulic manifolds
- Improved quality by 100% removal of lose burrs, attached burrs and other particles
AFM: High-Quality Finishing for Industrial 3D Printing
As 3D printers become more ubiquitous, the question manufacturers are trying to answer is not ‘how do we incorporated industrial 3D printing?’ but ‘how do we incorporate industrial 3D printing better than our competitors?’ Whether your application involves additive layer manufacturing (ALM) or laser sintering, the key that can set your
product above the rest is finishing. (more…)
Improving Crankshaft Manufacturing
Improving Crankshaft Manufacturing with Electrochemical Machining
Ensuring sufficient and permanent lubrication of crankshaft bearings in automobile engines is critical for avoiding engine failures. As the crankshaft becomes smaller, due to manufacturing trends and consumer expectations, the number of oil intersection holes increases. All burrs and debris left behind in the drilling process must be removed.
New Microflow Highflow
EXTRUDE HONE brings all new MICROFLOW HIGHFLOW solution to meet the high precision flow targeting system requirements of the heavy-duty market (Marine, trucks, off-highway, and diesel power generators).
The challenges:
With climate changes posing significant risk to the society, reducing the fuel consumption and emissions is one of the critical steps in slowing the negative effects of climate change. Medium and heavy-duty vehicles represent a significantly smaller fraction of the number of vehicles on the road but still contribute to more than one-fifth of emissions. Figure 1 represents the stringent emission standards OEMs in the heavy-duty vehicles market face leading to the following challenges: (more…)
Make in India Movement Promises New Future.
Drawing on the combined power, foresight, and expertise of politicians, entrepreneurs, investors, and industry leaders, the Make in India movement hopes to turn the largest democracy in the world into a manufacturing and design hub, sparking new growth and international investment and inspiring confidence in India’s capabilities.
At the beginning of the 21st century, India showed great promise as an emerging market, but by 2013, its growth rate had fallen to the lowest in a decade. Recognizing that part of the problem was government bottlenecks, Prime Minister Nerendra Modi set out to overhaul government policies and procedures to allow businesses more room to thrive. The ultimate goal was a mindset of “minimum government, maximum governance.”
A Complete Solution for Chromatography Tube Inner Surface Finishing
High-performance liquid chromatography (HPLC) is one medical area where manufacturing accuracy and surface finishing are critical. The inner surface of chromatography tubes must be smooth or else false readings or inaccurate separation may occur. Tube manufacturers are limited in the inner surface finish they can offer and will only be interested in improving on it if extremely large orders are at stake. (more…)
Extrude Hone’s AFM Process Evolves to Meet the Needs of the Aerospace Industry
Extrude Hone invented abrasive flow machining (AFM) in 1960, and since then, we have been improving and adapting the process to the shifting needs and regulations of the auto, medical, energy, and aerospace industries. Two changes in particular have helped the AFM process become a critical component in the manufacturing of helicopter engines. (more…)